Applications of Autoclave
Model No. HV-EXP1775
Applications of Autoclave Used for reactions like alkylation,amination,bromination,carboxylation oxidation,ozonization etc at high pressure vaccum/vaccum temperature To study reactions and chemicals To produce chemicals in small quantity in batch/continous mode For QC,Process improvement,synthesis Heterogenous mixing in order to carry out catalytic reactions High throughput catalyst screening Corrosion studies Reaction Calorimetry Hydrogen disbonding test Supercritical CO2,solvent extraction/drying/reaction/evaporation system Soaking precious stones Used in R D centers,pilot plants manufacturing facilities Our Range of Interchangable Metal Autoclaves Includes:- a) Autoclaves with common head, external fittings, panel, motor, trolley etc. Interchangeable separate vessel ,heater internal fittings. Range50ml 100ml, 400ml 700ml, 1Ltr.2Ltrs b) Interchangeable, any 2 different size autoclaves with common panel, motor trolley. Range:- 50ml-5Ltrs., any two size autoclaves at a time. Sr.No. Description Standard Optional 1 Sizes 50 ml, 100ml, 250ml, 450ml, 750ml, 1Ltr, 2Ltrs, 5Ltrs, 10Ltrs, 20Ltrs, 25Ltrs, 50Ltrs, 75Ltrs, 100Ltrs net filling capacity. Other Sizes Can be customized, if Possible. 2 M.O.C. SS-316) SS-316L, Hastelloy B/C, Monel, Nickel, Inconel, Titanium, Tantalum, Zirconium etc. 3 Design Pressure 100 bar( kg /cm² )/1450 psi i) 200 bar (kg /cm² )/2900 psi (50ml - 25ltrs) ii) 350 bar ( kg/ cm²) /5000 psi. (50ml - 10ltrs) 4 Maximum Working Temperature 250°C ( 482°F) 350°C (662° F) / 500°C (932° F) (50ml - 25ltrs) 5 Nozzles, Valves & Fittings Pressure Gauge, vent needle valve, Safety rupture disc, Internal cooling, thermowell (with RTD-PT-100 temp. sensor), gas inlet & liquid sampling needle valve with common dip tube (sparger) upto the bottom Ball valve for powder / liquid inlet (400ml - 100ltrs.), flush bottom valve, Serpentine cooling coil (400ml - 100ltrs.) 6 Body & Head Sealing Split clamp type quick opening system with clamp bolts & flat gasket i) Split taper clamp with bolts. ii) Split clamp with 'O' ring & without clamp bolts iii) Threaded clamp & vessel with 'O' ring iv) Nut & bolts with flange & gasket 7 Gasket PTFE (upto 350° C) Metal Grafoil (for temp. >350° C up to 500° C) 8 Head Mounting Style Removable head and vessel design i) Fixed head design with removable vessel & heater (manual)- for 50ml-1ltr. size ii) Fixed head design with removable vessel & heater (motorized)- for 450ml-5ltr. Size 9 Motor & Drive Non flame proof / Flameproof (Explosion proof) AC motor for Group IIA & IIB gases i) Flame proof for Group IIC gases like H2 ii) Compact in line brushless DC motor (50ml - 25ltr.) 10 Stirrer RPM 50 - 1450 rpm variable speed (50ml - 5ltrs) 50 - 750 rpm (10 - 100ltrs) i) 2900 rpm ( Up to 5 litres Autoclaves). ii) 1450 rpm (for 10 -100 ltrs) 11 Shaft Sealing Zero leakage Magnetic Drive coupling. N.A 12 Stirrer i) 4 bladed pitch blade turbine (50ml - 250ml) ii) 6 bladed pitch blade turbine (400ml - 100ltrs) Hollow shaft with gas induction Impeller, propeller anchor, Spiral Ruston turbine, paddle & special designed stirrer for highly viscous material. 13 Heating System Electrical Ceramic Band heating mantle with ceramic wool insulation & SS cladding i) Flame proof IIC Certified Aluminium Cast Heater for H2 gas. ii) SS - 304 Jacket for oil / steam heating. iii) External electrical heater on SS jacket with oil inside. 14 Compact SS - Control Panel with microprocessor based programmable Compact SS - Control Panel with microprocessor based programmable PID temperature controller cum indicator, variable speed drive other digital indicator/ Controller (as ordered) mounted on it. i) Digital temperature indicator in flameproof enclosure ii) Complete FLP Group IIA / IIB or IIC control panel. iii) Touch screen panel. 15 Power Supply i) 1Ø, 230 V AC, 50 Hz ii) 3Ø, 415 V AC, 50 Hz i) 1Ø, 110 V AC, 60 Hz ii) 3Ø, 230 V AC, 60 Hz 15 Mounting i) Table top (50 - 250ml) ii) SS Trolly (400ml - 100ltrs.) SS table top (upto 2 ltrs)
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